Automatic Plastic Bottle Filling Machine for Green Tea
General Descriptions
RFC-H series filling machines are designed especially for bottling synthetic juices (RTS) or HOT filled juices, tea (filled at up to 98 centigrade degrees), with optional capacity ranging from 1000BPH to 32000BPH, it adopts the pressure & rotative filling style.
The rinsing system, capping system rotor assemblies are identical to the non-carbonated beverage filling machine (RFC Series), however there are some additional smart features provided along with specially designed valves, designed specifically for the purpose.
Features
1. Centre filling valves used which are designed for maximum flow rate and minimum bottle distortion during HOT filling.
2. Inbuilt CIP arrangement provided on the machine for fill tank and fill valve sanitation.
3. Dummy caps provided fitting on all filling valves during CIP.
4. Automatic PLC controlled valve washing cycle before commencement of every production cycle for overall hygiene.
5. Unique filling cam designs which prevents filling up to the bottle collar without spillage.
6. Bypass line provided for flushing the product fill tank after completion of CIP
Product detailed
1. Rinser
Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180° Along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.Bottle clip equipped with efficient spray on nozzle. The extrusive droplet with 15° Angle ensures to wash all side of the bottle, and can save the water.
2. Filler
The design of filling structure is reasonable and hygiene dead angle, the run of equipment is stable, it can control the material from the bottleneck, the control accuracy is within ± 2mm (subject to bottle design). The filling valve material is SUS304. The filling system has liquid level automatic control. Filling valve lift is controlled by the valve elevator, after filling valve contact the bottleneck, it start to fill. Bottle is conveying by the wheel in the filling part.
3. Capper
Screw capping machine is most precision part in the 3-1 machine, it has a big influence to the goods stability and defective rate. Our screw capping has following feature.
Technical Parameter
| Model RFC-C series |
14-12-5 |
16-16-5 |
24-24-8 |
32-32-10 |
40-40-10 |
50-50-12 |
| Washing-Filling-Capping |
14-12-5 |
16-16-5 |
24-24-8 |
32-32-10 |
40-40-10 |
50-50-12 |
Producing capacity
(600ml) |
2000-4000
(bph) |
5000-7000
(bph) |
8000-12000
(bph) |
12000-15000
(bph) |
16000-20000
(bph) |
20000-24000
(bph) |
| Applicable bottle (mm) |
φ=50-108 H=170-340 330ml-2.25L |
| Pressure (kg/cm2) |
2~3 |
Outside vacuum
pump power (kw)
|
Main motor
1.5kw |
Main motor
2.2kw |
Main motor
3kw |
Main motor
4kw |
Main motor
7.5kw |
Main motor
9.5kw |
Overall dimension (mm)
(LxWxH) |
2100x1400
x2500 |
2460x1720
x2650 |
3100x2100
x2650 |
3500x2500
x2650 |
4600x1800
x2650 |
5200x4500
x3400 |
| Weight(kg) |
2500 |
3500 |
4200 |
5500 |
6800 |
7600 |
Configuration List:
| Item |
Parts Name |
Brand from |
| 1 |
PLC |
Germany |
| 2 |
Inverter |
| 3 |
Touch Screen |
| 4 |
Switch |
France |
| 5 |
Contactor |
| 6 |
Relayer |
| 7 |
Solenoid Valve |
Germany |
| 8 |
Drive motor |
Germany |
| 9 |
Reducer |
| 11 |
Main Bearing |
Japan |
| 12 |
Sensor |
Japan |
| 13 |
Air component |
Germany |
| 14 |
Stainless Steel Frame |
Korea |
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